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2022 Furnace ('Phoenix') and Lehr at Quarley - 'Phoenix' Firing Six - Furnace Performance & Lehr

Projects: 2019 Onwards   Wood Gathering and Processing   Phoenix Firing Three   Repairs after Firing Three   Phoenix Firing Four

Phoenix Firing Five   The New Shelter Floor   The Electric Kiln   Rebuilding the Lehr   Etna Build and Firings   General Photos

Vesuvius Firepit Build   Vesuvius Superstructure Build   Vesuvius Firings   Repairs after Firing Five   Phoenix Firing Six

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Furnace Performance and Lehr   Pots and Electric Kiln   Glassblowing

Furnace Performance

Fuel Use
At the start of Day One, the firing chamber was at 14°C, and it took about 48kg of Chestnut and Opepe and about two hours 20 minutes to reach 1000°C, at an average rate of about 20.51 kilos per hour.

On the next six mornings, by the time the furnace was ready to light, the average temperature in the firing chamber was around 243°C, and the furnace took on average 1.75 hours to reach 1000°C, using about 40kg of wood, at an average rate of 22.86 kilos per hour. Although the temperatures had dropped in the 15 minutes taken to prepare the furnace for firing (raking out the ashes and setting the fire), essentially due to an intake of cold air, the walls and floor would have had minimal loss in their core temperature.

To fire the furnace to an average working temperature of 1050°C, we used 1172.50 kilos (1.1725 tonnes) of wood over seven days, at an average rate of 14.05 kilos per hour, or 167.50 kilos for each average 11.93 hour firing day.

Discounting the fuel used and the time taken to warm up the furnace to 1000°C, the average rate of fuel use drops to 12.54 kilos per hour over an average 10 hour firing day. These are probably better figures to use as they more closely represent a steady state for the furnace which could be maintained for much longer periods, including overnight firing, and would result in a better quality glass and an earlier start to the glassblowing day. The overnight temperatures could be higher or lower than the normal working temperature of 1050°C, depending on what was needed: saving fuel or melting cullet.

About one to one and a half small shovelfuls of ash were emptied from the firing chamber each morning.

Time and Temperature Gains
When compared to Phoenix Firing Five, the furnace temperatures in the morning were slightly higher - averaging 18°C higher. Could this be due to an insulating effect of the newly-laid concrete slabs?

More significant was the time and temperature savings made through not having to replace the pots in the morning. The furnace could be lit sooner, which saved us about 50°C and allowed us to begin blowing about 30 minutes earlier (15 minutes less preparation time plus 15 minutes less for heating to 1000°C).

Using the stoke hole to keep the tongs warm (Photo © Fiona Rashleigh) The stoke hole stopped down Phoenix shut down at the end of the day
Phoenix shut down at the end of the day Phoenix shut down at the end of the day
Phoenix shut down at the end of the day Lighting Phoenix in the morning (Photo © Steve Wagstaff)
Lighting Phoenix in the morning (Photo © Steve Wagstaff) 27 Aug 2022, 07.42: Phoenix at 522°C (Photo © Steve Wagstaff)
29 Aug 2022, 06.55: Phoenix at 314°C before lighting (Photo © Steve Wagstaff) 31 Aug, 07.08: Phoenix at245°C before lighting (Photo © Steve Wagstaff)
2 Sept, 08.12: Phoenix at c.800°C (Photo © Steve Wagstaff) 3 Sept, 08.43: The morning after the final firing (Photo © Steve Wagstaff)
29th August figures for Phoenix, showing the higher starting temperatures and the speed of the temperature rise to 1000°C (Photo © Steve Wagstaff) 2nd September figures for Phoenix, showing the higher starting temperatures and the speed of the temperature rise to 1000°C (Photo © Steve Wagstaff)

Lehr Performance

Over the seven days, the lehr consumed an average of 4.58kg/hr of Oak, Opepe, Chestnut and Beech at an average temperature of 471°C, rising to 500°C for about 30 minutes at the end of each day before shutting it down. This represents an increase in fuel consumption for this larger lehr of about 1.23kg/hr compared with the smaller lehr from Phoenix Firing Five.

As before, we kept the stoke hole closed down (damped down) to save fuel.

Each morning, we removed less than a shovelful of ash and charcoal from the lehr firing chamber before re-lighting.

Putting an Ennion Jug away in the lehr
The lehr closed down for the night (Photo © Steve Wagstaff) Glass in the lehr (Photo © Steve Wagstaff)
Glass in the lehr (Photo © Steve Wagstaff) Glass in the lehr (Photo © Steve Wagstaff)
Glass in the lehr (Photo © Fiona Rashleigh) Glass in the lehr (Photo © Steve Wagstaff)
Glass in the lehr (Photo © Fiona Rashleigh) Glass in the lehr (Photo © Steve Wagstaff)
Glass in the lehr (Photo © Steve Wagstaff) Glass in the lehr (Photo © Steve Wagstaff)
Glass in the lehr (Photo © Steve Wagstaff) Glass in the lehr (Photo © Steve Wagstaff)
Glass in the lehr (Photo © Steve Wagstaff) Glass in the lehr (Photo © Steve Wagstaff)
Glass in the lehr (Photo © Steve Wagstaff) Glass in the lehr (Photo © Steve Wagstaff)
Glass in the lehr (Photo © Steve Wagstaff) Glass in the lehr (Photo © Steve Wagstaff)
Glass in the lehr (Photo © Steve Wagstaff) Glass in the lehr (Photo © Steve Wagstaff)

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