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2021 Furnace ('Phoenix') and Lehr at Quarley - 'Phoenix' Firing Two - Glassblowing

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Furnace Performance and Lehr   Pots, Collars and Breakages   Glassblowing

Glassblowing

Post-medieval Beaker

The diamond pattern is created using a 'pineapple mould'. As there is a lot of undercut in the mould, the glassblower has to inflate the glass in the mould hard and fast, suck to slightly deflate it, then pull the bubble out before it cools and stiffens too much.

The glassblower also has to work quickly and accurately in order to create a successful prunt with a sharply-stamped pattern.

Preparing the bubble for the mould
Blowing into the mould Inflating the moulded bubble
Inflating the moulded bubble Cutting in
The globular bubble ready to be stretched Reheating
Making the conical shape Adding the foot
Gathering glass for a prunt Casting-on the prunt
Casting-off from the prunt Using the fired clay stamp
Using the fired clay stamp The completed prunt
Post-medieval Goblet

The first part of the process is similar to forming the Post-medieval Beaker: using a 'pineapple mould' and elongating the bubble.

When adding the bubbles for the stem and foot, an assistant is very useful, though not entirely necessary. We know several glassblowers who will do this on their own.

Note that Mark is using the shears in his left hand for guiding and shearing the bubble. Even though he learned to blow glass right-handed, he still finds using his left hand more natural for some operations.

In the photos of attaching the punty, one can see an extra coil of glass around the nose of the blowing iron. This is a hot glass 'wrap', added to add heat to the moile (the glass on the nose of the iron) without using the gathering hole for a reheat. This is not always necessary, but sometimes is needed to cut the risk of the moile becoming too cold and cracking. The crack can often travel down to the bowl, so needs to be guarded against.

The one that got away! Casting-on a merese
Dropping the foot onto the glass Dropping the foot onto the glass
Guiding the punty Attaching the punty
Chilling the crack-off point Cracking the goblet away from the blowing iron
Reheating the bowl Reheating the bowl
Starting the rim-thinning procedure Continuing the rim-thinning procedure
Continuing the rim-thinning procedure Sofietting the bowl
Reheating Opening the bowl
Opening the bowl Adjusting the rim
Final straightening of the wall of the bowl The finished goblet
Cracking-off the goblet from the punty Into the lehr
Footed Bowl

Note the jacks (tools), which are very long to enable them to open much wider than most jacks. They are made from a length of round steel rod bent in half. They are ground away just below the top until the tension of the spring is right.

Starting the fold for the foot
Reheating The initial cut
Cutting in to trap a ring of air Cutting in to trap a ring of air
Reheating Knocking-off to attach the punty
Preparing for the punty The punty is attached
Opening the bowl Opening the bowl
Opening the bowl Opening the bowl
Opening the bowl Flaring the rim
The finished bowl Knocking-off the bowl
Cylindrical Bowl

Many of these Roman bowls don't have a folded rim. We've added the fold as it makes the bowl look more balanced as well as making the rim stronger and less susceptible to chipping.

Making the footring
Making the footring Making the footring
Making the footring Flattening the footring
Ready for the punty Reheating
Preparing the fold for the rim Folding the rim
Opening the bowl Opening the bowl
Finishing the bowl A different finished bowl
Kantharos

The kantharos is an interesting early Roman blown glass vessel shape (mid - late 1st century CE) in that the punty is made of the blown foot and the globular knop that forms the stem. This can be viewed as the precursor to the punty proper (it is also in evidence on the Ennion jugs - another early Roman vessel type). The moile is removed from the bottom of the foot when the vessel has cooled down.

The bowl is inside cased, and the first gather is of opaque white glass. This can be seen on the blowing iron in the photos.

Guiding the stem and foot onto the base of the bowl
Chilling the cracking-off point to weaken it Tapping the blowing iron to crack the kantharos off
Attaching the first handle The second point of attachment
Casting-off the handle from the gathering iron Reheating
Shaping the first handle
Gathering the second handle Preparing the second handle
Attaching the second handle Reheating
Shaping the second handle Shaping the second handle
Shaping the second handle Shaping the second handle
Reheating The cooled-down kantharos after the moile has been cracked off
Piriform Bottle

This is essentially a Tall-necked Phial, but with a longer body. As with the phial, the neck is created by allowing the hot glass bubble to run under the influence of gravity, and is not physically stretched using the jacks. Similarly, the cut at the top of the shoulder is intentially made as a form of decoration, and is not due to using the jacks to stretch the neck.

For the Tall-necked Phial, see this page from Phoenix Firing Two.

Blowing the bubble
Reheating the base Making the small kick
Flattening the base Chilling the neck line to weaken it
Cracking-off Ready for the punty
Puntying Reheating
Centering the vessel on the punty Reheating
Making the lip Making the lip
Making the lip Making the lip
Making the lip Reinforcing the cut at the shoulder
Straightening the neck Cracking-off
Cracking-off Into the lehr
Storage Jar

See this page for a similar jar made during Firing Four, and this page for one made during Firing Five.

These jars need a medium to large double gather in order to have enough glass to make them, and the glass needs to be well-distributed towards the base, which is why the tip needs to be cooled and shaped by marvering.

Original 1st century Roman jars (in common with many other early Roman vessels) were not puntied, so tend to be thinner at the base, but we have to punty them as we do not know exactly how the Romans gripped the vessels in order to work on their rims, so, at present, we cannot emulate them.

Marvering the tip of the parison to keep the base thick
The bubble before stretching Reheating the base
The flattened base Cracked-off""
Making ready for the punty Reheating the jar
Bringing it on centre Another reheat
Yet another reheat Cracking-off the finished jar
To the lehr Into the lehr
Trefoil-lipped Bottle

Three photos showing the lower and upper attachments, and part of the shaping of the handle.

The lower attachment
The upper attachment Forming the thumbpiece

Two-handled Flask

These 1st century vessels are unusual in that they are decorated with fragments of purple glass backed with white to enhance the purple colour (similar to some Roman Hofheim Beakers). Also see this page (and scroll down to the bottom).

Picked-up and marvered decoration involves a lot of reheating to melt in the cold glass fragments and to re-establish an even temperature throughout the gather before blowing.

The decoration glass can also cause the bubble to blow out unevenly - another phenomenon the glassblower has to take into account. It is usually due to the glasses not having similar compositions, or to the fact that different colours may absorb heat at different rates.

Picking up the decoration
Marvering-in the decoration Marvering-in the decoration
Blowing the bubble Blowing the bubble
Close-up showing the decoration The base has been flattened
Knocking-off to turn the vessel around Turning the vessel whilst heating the blowing iron to make the punty
Puntying Forming the lip
Forming the lip Forming the lip
Forming the lip Ready for the handles
Reheat Attaching the first handle
Shaping the first handle Shaping the first handle
Shaping the first handle Reheating whilst gathering the second handle
Applying the second handle Attaching the second handle
Shaping the second handle Cracked-off to go to the lehr

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